Innovation begins with us
Here's what we do...
Design & Development
Design & Development
Innovative design, precision engineering, and advanced analysis for superior mould development and performance.
- Mould Design
- Mould Flow Analysis
- Part Development
- Drafting – 2D | 3D
- Part Feasibility /DFM
- Reverse Engineering
- Electrode Design
- Rapid Prototypes
- 2D Creation
- Cost Analysis
Mould Design
Elevating Mould Design for Excellence in Manufacturing Solutions.
DFM Study
At this stage, we make a complete study and analysis of the part to check if there are any feasibility issues. We also recommend part modification to simplify the tool wherever possible.
Concept Design
We prepare the complete concept design in 3D where the size of the mould and the kinematics are designed in detail.
Complete Tool Design in 3D
Final tool design along with the BOM in step file or whatever format requested by the customer.
Complete Mould Manufacturing
From concept to creation, we specialize in comprehensive and precision-driven Complete Mould Manufacturing solutions.
- Moulds from 150-1000 Ton
- 1K and 2K Moulds
- Automotive & Non-Automotive Moulds
- Serial and Prototype Moulds
- Pre Hardened and Hardened Moulds
Mould Parts Manufacturing
2D Parts
Lifter Rod | Lifter Kuku Sys| Prismatic Pillars | Guide Pillars | Guide Bushes | Hydraulic & Cooling Boxes | Lifting Blocks | Wedge Block Etc.
3D Parts
Lifters | Side Cores | Core/Cavity Inserts | Electrodes
Highlights
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Process Planning
After we receive the final 3D design, our project management team internally discusses the method of manufacturing.
Project Management
Continuous update of the status of the project with photos to our customers on a weekly basis.
Quality Check
Regular quality checks at each stage of manufacturing are carried out. All our parts are delivered only after thorough quality check using our CMM machine.
Our Turnkey Projects
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Designed and manufactured a complete mould for one of the leading racing teams.
Designed a complete mould for boot and bumper of German luxury car manufacturer.
Designed, manufactured and QC’d moulds for dual material engine mounts for India’s top automotive manufacturer.
Manufactured, QC’d and transported moulds for a European Machine Manufacturer.
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Quality Control
Precision Equipment
All 2D elements inspected using our regular inspection equipments
Trained Staff
All our toolmakers are trained extensively in inspection methods
Validation
Each and every inspection report is validated and sent to our customer
Stage Check
Quality control at each stage of operation
CMM Machine
All 3D profile areas are thoroughly checked